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Specifications and technical data

Honda XL 650 V Transalp, 2004, 53 PS, 39 kw

Year of manufacture

2004

No. of cylinders

2

Cylinder capacity

650 cc

Power

53 PS, 39 kw

Specifications and technical data

Honda XL 650 V Transalp, 2004, 53 PS, 39 kw
Manufacturer
HONDA MOTORCYCLES XL650V /-Transalp (RD10,RD11) XL650V Transalp
Model
Model variant
XL650V Transalp
Engine Code
RD10E
Chassis Number
Litres
647
Tuning
Tuning description
Production start year
2000
Production end year
2006
Fuel
Performance
39kW
DIN HP
Revolutions per minute

Engine
Engine speed at maximum power
7500 Revolutions per minute
Number of cylinders
2
Valves per cylinder
3

Engine
Firing order
1 - 2
Cylinder layout
Throttle grip free play
2.0 - 6.0 Millimetre
Ignition coil primary resistance
(at 20 °C)
2.2 - 2.6 Ohms
Ignition coil secondary resistance
(With ignition coil plug cap)
30000 - 36000 Ohms
Ignition coil secondary resistance
(Without ignition coil plug cap)
25000 - 30000 Ohms
Valve clearance
Cold engine
Inlet
0.13 - 0.17 Millimetre
Exhaust
0.18 - 0.22 Millimetre
Idle speed
1100 - 1300 Revolutions per minute
Spark plugs (make and type)
(Standard)
NGK DPR8EA-9
Spark plugs (make and type)
(Standard)
DENSO X24EPR-U9
Spark plugs (make and type)
(Cold regions)
NGK DPR7EA-9
Spark plugs (make and type)
(Cold regions)
DENSO X22EPR-U9
Spark plugs (make and type)
(High-speed driving)
NGK DPR9EA-9
Spark plugs (make and type)
(High-speed driving)
DENSO X27EPR-U9
Spark plug gap
0.8 - 0.9 Millimetre
Number of spark plugs
2
Compression pressure
Normal pressure
(At 400 rpm)
11.5 - 15.5 (bar)
Oil pressure
(Engine oil temperature at least 80 °C)
4.5/6000

Engine
Cap pressure
0.9 - 1.3 (bar)
Thermostat opening temperature
80 - 84 (°C)
Thermostat fully open
95 (°C)
Fan activation temperature
98 - 102

Electrical system
Battery capacity
10 (Ah)
Battery voltage
12

Front disc brakes
Disc diameter, front
276.0 Millimetre
Disc thickness, front
4.5 Millimetre
Disc thickness, front, minimum
3.5 Millimetre
Brake pad thickness, front, minimum
1.0 Millimetre
Disc run-out, maximum (front)
0.3 Millimetre
Rear disc brakes
Disc diameter, rear
240.0 Millimetre
Disc thickness, rear
5.0 Millimetre
Disc thickness, rear, minimum
4.0 Millimetre
Brake pad thickness, rear, minimum
1.0 Millimetre
Disc run-out, maximum (rear)
0.25

Wheels and tyres
Tyre size and pressure
Front tyre size
90/90 - 21 54S
Front tyre pressure
2.0 (bar)
Rear tyre size
130/80 - 17 65S
Rear tyre pressure
(Rider only)
2.0 (bar)
Rear tyre pressure
(Rider and passenger)
2.3

Engine
Engine sump, including filter
Plug location
(Filler plug)
Drain plug location
Oil filter location
Initial filling
3.0 Litre
Refilling
2.6 Litre
Cooling system
Refilling
2.0 Litre
Coolant drain plug location
Suspension
Front fork
Left fork leg
0.54 Litre
Right fork leg
0.54 Litre
Front fork
Left fork leg
141 Millimetre
Right fork leg
141 Millimetre
General
Fuel tank
19.6 Litre
Fuel tank, reserve
3.8

Final drive
Final drive chain (make and type)
DID 525HV
Final drive chain (make and type)
RK 525ROZ1
Final drive chain free play
35 - 45 Millimetre
Number of final drive chain links
118
Number of final drive front sprocket teeth
15
Number of final drive rear sprocket teeth
48

Clutch system
Clutch plate thickness
(A)
2.6 - 2.8 Millimetre
Clutch plate thickness
(B)
2.9 - 3.1 Millimetre
Clutch plate thickness, minimum
(A)
2.3 Millimetre
Clutch plate thickness, minimum
(B)
2.6 Millimetre
Clutch spring length
(2000 - 2003)
44.2 Millimetre
Clutch spring length
(2004 - 2006)
43.2 Millimetre
Clutch spring length, minimum
(2000 - 2003)
42.2 Millimetre
Clutch spring length, minimum
(2004 - 2006)
41.5 Millimetre
Clutch lever free play
10 - 20 Millimetre

Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head
Renew the gasket
Tighten the nuts in a criss-cross pattern
(M10)
Stage 1
(M10)
47 (Nm)
Stage 2
(M8)
23 (Nm)
Stage 3
(M6)
12 (Nm)
Cylinder(Studs)
Stage 1
(M8)
20 - 30 (Nm)
Stage 2
(M10)
30 - 50 (Nm)
Valve cover
(Renew the gasket)
10 (Nm)
Big-end bearing cap
34 (Nm)
Crankcase
Apply sealant
Tighten the bolts in a criss-cross pattern
Stage 1
(M8)
23 (Nm)
Stage 2
(M6)
12 (Nm)
Crankcase cover
(Right-hand side)
12 (Nm)
Engine oil drain plug
30 (Nm)
Spark plugs
14 (Nm)
Oil filter
10 (Nm)
Coolant temperature sensor
10 (Nm)
Camshaft bearing caps
23 (Nm)
Camshaft gearwheel
23 (Nm)
Crankshaft gearwheel
88 (Nm)
Timing chain tensioner
(Renew the washers)
10 (Nm)
Apply thread-locking compound
Flywheel
(Left-hand thread)
128 (Nm)
Exhaust manifold
(Renew the gasket)
27 (Nm)
Thermostat housing
(Renew the O-ring; apply grease to the O-ring)
10 (Nm)
Oil pump gearwheel
15 (Nm)
Front disc brakes
Brake master cylinder clamp
(Tighten the upper bolt first; tighten the lower bolt)
12 (Nm)
Brake hose to caliper
(Renew the washers)
34 (Nm)
Front brake disc
(Tighten the bolts in a criss-cross pattern)
42 (Nm)
Renew the bolts
Apply thread-locking compound
Rear disc brakes
Brake hose to caliper
(Renew the washers)
34 (Nm)
Rear brake disc
(Tighten the bolts in a criss-cross pattern)
42 (Nm)
Renew the bolts
Apply thread-locking compound
Clutch system
Clutch
128 (Nm)
Clutch spring bolts
(Tighten the bolts in a criss-cross pattern)
12 (Nm)
Final drive
Final drive front sprocket
(Apply thread-locking compound)
10 (Nm)
Final drive rear sprocket
(Tighten the nuts in a criss-cross pattern)
45 (Nm)
Threads lightly oiled
Suspension
Note: Always renew stretch bolts and self-locking nuts
Front wheel axle
64 (Nm)
Front wheel axle clamp
12 (Nm)
Rear wheel axle nut
100 (Nm)
Front fork cap
23

General
Motorcycle weight (wet)
(2000 - 2003)
192 Kilogram
Motorcycle weight (wet)
(2004 - 2006)
212

General
Headlight
(H4)
60/55

Fluids types and capacities

Engine oil (Preferred lubricant specification)
API SG SAE 10W-40 Above -15 °C

Coolant (De-ionised water with 50% anti-freeze)
ASTM D3306-21 III
Cooling system
Refilling
2.0 Litre
Coolant drain plug location

Brake fluid
DOT 4

Chain lubricant
Chain Spray

Fork oil
Fork oil SAE 5W
Front fork
Left fork leg
0.54 Litre
Right fork leg
0.54 Litre
Front fork
Left fork leg
141 Millimetre
Right fork leg
141