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Specifications and technical data

Yamaha FZ6 600 S Fazer, 2005, 98 PS, 72 kw

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Year of manufacture

2005

No. of cylinders

4

Cylinder capacity

600 cc

Power

98 PS, 72 kw

Specifications and technical data

Yamaha FZ6 600 S Fazer, 2005, 98 PS, 72 kw
Manufacturer
YAMAHA FZ6-S Fazer S1 (RJ07) FZ6-S
Model
Model variant
FZ6-S
Engine Code
J507E
Chassis Number
Litres
600
Tuning
Tuning description
Production start year
2004
Production end year
2006
Fuel
Performance
72kW
DIN HP
Revolutions per minute

Engine
Engine speed at maximum power
12000 Revolutions per minute
Number of cylinders
4
Valves per cylinder
4

Engine
Firing order
1 - 2 - 4 - 3
Throttle grip free play
3.0 - 5.0 Millimetre
Ignition coil primary resistance
(at 20 °C)
1.53 - 2.07 Ohms
Ignition coil secondary resistance
(at 20 °C)
12000 - 18000 Ohms
Valve clearance
Cold engine
Inlet
0.13 - 0.20 Millimetre
Exhaust
0.23 - 0.30 Millimetre
Fuel pump pressure
2.5 (bar)
Spark plugs (make and type)
NGK CR9EK
Spark plug gap
0.6 - 0.7 Millimetre
Number of spark plugs
4
Compression pressure
Normal pressure
15.5 (bar)
Minimum pressure
13.5 (bar)
Maximum allowable pressure difference between cylinders
1.0 (bar)
Oil pressure
(At 96 °C)
2.4/6600

Engine
Cap pressure
0.9 - 1.2 (bar)
Thermostat opening temperature
71 - 85

Electrical system
Battery type
GT12B-4
Battery capacity
10 (Ah)
Battery voltage
12 (V)
Battery location

Front disc brakes
Disc diameter, front
298.0 Millimetre
Disc thickness, front
5.0 Millimetre
Disc thickness, front, minimum
4.5 Millimetre
Brake pad thickness, front, minimum
0.5 Millimetre
Disc run-out, maximum (front)
0.1 Millimetre
Rear disc brakes
Brake pedal height
25.8 Millimetre
Disc diameter, rear
245.0 Millimetre
Disc thickness, rear
5.0 Millimetre
Disc thickness, rear, minimum
4.5 Millimetre
Brake pad thickness, rear, minimum
1.0 Millimetre
Disc run-out, maximum (rear)
0.15

Wheels and tyres
Tyre size and pressure
Front tyre size
120/70 ZR17M/C 58W
Front tyre pressure
(Rider only)
2.2 (bar)
Front tyre pressure
(Rider and passenger)
2.5 (bar)
Front tyre pressure
(High-speed driving)
2.2 (bar)
Front wheel rim size
3.5x17
Rear tyre size
180/55 ZR17M/C 73W
Rear tyre pressure
(Rider only)
2.5 (bar)
Rear tyre pressure
(Rider and passenger)
2.9 (bar)
Rear tyre pressure
(High-speed driving)
2.5 (bar)
Rear wheel rim size
5.5x17
Speed index, minimum
(Based on the maximum speed as listed in the European Type Approval data sheets)
V

Engine
Engine sump, including filter
Plug location
(1 - Filler plug; 2 - Drain plug)
Oil filter location
Initial filling
3.4 Litre
Refilling
2.8 Litre
Cooling system
Refilling
2.3 Litre
Coolant drain plug location
Suspension
Front fork
Left fork leg
0.47 Litre
Right fork leg
0.47 Litre
Front fork
Left fork leg
134 Millimetre
Right fork leg
134 Millimetre
General
Fuel tank
19.4 Litre
Fuel tank, reserve
3.6

Final drive
Final drive chain (make and type)
DID50V4
Final drive chain free play
45 - 55 Millimetre
Number of final drive chain links
118
Number of final drive front sprocket teeth
16
Number of final drive rear sprocket teeth
46

Clutch system
Clutch plate thickness
2.9 - 3.1 Millimetre
Clutch plate thickness, minimum
2.8 Millimetre
Clutch spring length
55.0 Millimetre
Clutch spring length, minimum
52.3 Millimetre
Clutch lever free play
(Measurement at the clutch lever end)
10 - 15 Millimetre

Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head(Threads and contact surface lightly oiled)
Renew the gasket
Stage 1
(Bolts 1 - 10)
19 (Nm)
Stage 2
(Bolts 1 - 10)
50 (Nm)
Stage 3
(Bolts 11 and 12)
12 (Nm)
Valve cover
(Renew the gasket)
12 (Nm)
Apply sealant
Big-end bearing cap(Threads and contact surface lubricated with molybdenum oil)
Renew the bolts
Stage 1
15 (Nm)
Stage 2
120 (°)
Big-end bearing cap(Threads and contact surface lubricated with molybdenum oil)
Renew the nuts
Stage 1
15 (Nm)
Stage 2
150 (°)
Crankcase(Threads and contact surface lightly oiled)
Apply sealant
2 - 3 Millimetre
Apply thread-locking compound
(Bolt 18)
Contact surface lightly oiled
(Bolts 1 - 10)
Stage 1
(Bolts 1 - 10)
12 (Nm)
Stage 2
(Bolts 1 - 10)
25 (Nm)
Stage 3
(Loosen bolts 1 - 10)
Stage 4
(Bolts 1 - 10)
27 (Nm)
Stage 5
(Bolts 11 and 12)
24 (Nm)
Stage 6
(Bolts 13 and 14)
14 (Nm)
Stage 7
(Bolts 15 - 27)
12 (Nm)
Crankcase cover
(Left-hand side)
12 (Nm)
Renew the gasket
Tighten the bolts in a criss-cross pattern
Crankcase cover
(Right-hand side)
12 (Nm)
Renew the gasket
Tighten the bolts in a criss-cross pattern
Sump
(Tighten the bolts in a criss-cross pattern)
12 (Nm)
Apply thread-locking compound
Renew the gasket
Engine oil drain plug
(Renew the gasket)
43 (Nm)
Spark plugs
18 (Nm)
Oil filter
17 (Nm)
Crankshaft position sensor
10 (Nm)
Oxygen sensor
45 (Nm)
Starter motor
(Renew the O-ring; apply grease to the O-ring)
10 (Nm)
Camshaft bearing cover
(Threads and contact surface lightly oiled)
10 (Nm)
Camshaft gearwheel
20 (Nm)
Timing chain tensioner
(Renew the gasket; lubricate with clean engine oil)
12 (Nm)
Flywheel
(Renew the washer)
75 (Nm)
Exhaust manifold
(Renew the gasket)
20 (Nm)
Coolant pump
(Renew the O-ring; apply grease to the O-ring)
12 (Nm)
Coolant pump housing
(Renew the O-ring)
10 (Nm)
Fuel pump
(Tighten the bolts in a criss-cross pattern)
4 (Nm)
Renew the O-ring
Fuel tank
7 (Nm)
Thermostat housing
12 (Nm)
Coolant drain plug
(Renew the washer)
10 (Nm)
Oil pump
12 (Nm)
Oil pump
(Cover)
12 (Nm)
Oil pump chain guide
(Apply thread-locking compound)
12 (Nm)
Front disc brakes
Brake master cylinder clamp
10 (Nm)
Front brake caliper
40 (Nm)
Brake hose to caliper
(Renew the washer)
30 (Nm)
Front brake disc
(Apply thread-locking compound)
18 (Nm)
Tighten the bolts in several stages, in a criss-cross pattern
Rear disc brakes
Rear brake caliper guide bolt
(Front bolt)
27 (Nm)
Rear brake caliper guide bolt
(Rear bolt)
22 (Nm)
Brake hose to caliper
(Renew the washer)
30 (Nm)
Rear brake disc
(Apply thread-locking compound)
30 (Nm)
Tighten the bolts in several stages, in a criss-cross pattern
Brake pad retaining pin
17 (Nm)
Clutch system
Clutch
(Renew the washer)
90 (Nm)
Clutch spring bolts
(Tighten the bolts in a criss-cross pattern)
8 (Nm)
Clutch lever master cylinder clamp
11 (Nm)
Final drive
Final drive front sprocket
(Renew the washer)
85 (Nm)
Final drive rear sprocket
(Tighten the nuts in several stages, in a criss-cross pattern)
100 (Nm)
Suspension
Note: Always renew stretch bolts and self-locking nuts
Front wheel axle
72 (Nm)
Front wheel axle clamp
23 (Nm)
Rear wheel axle nut
120 (Nm)
Front fork cap
24

General
Motorcycle weight (wet)
207

General
Headlight
Main beam
(H7)
55 Watt
Dipped beam
(H4)
60/55

Fluids types and capacities

Engine oil (Preferred lubricant specification)
API SG SAE 10W-30 From -10 °C to 35 °C

Coolant (De-ionised water with 50% anti-freeze)
ASTM D6210 Type I-FF
Cooling system
Refilling
2.3 Litre
Coolant drain plug location
Coolant drain plug (Renew the washer)
10

Brake fluid
DOT 4

Fork oil
Yamaha Fork Oil 01 SAE 10W
Front fork
Left fork leg
0.47 Litre
Right fork leg
0.47 Litre
Front fork
Left fork leg
134 Millimetre
Right fork leg
134