Specifications and technical data
Yamaha TDM 850, 2001, 82 PS, 60 kw
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spare parts for Yamaha TDM 850, 2001, 82 PS, 60 kw
Year of manufacture
2001
No. of cylinders
2
Cylinder capacity
850 cc
Power
82 PS, 60 kw
Specifications and technical data
Yamaha TDM 850, 2001, 82 PS, 60 kw
Manufacturer
YAMAHA TDM850 TDM850
Model
Model variant
TDM850
Engine Code
N401E
Chassis Number
Litres
849
Tuning
Tuning description
Production start year
1999
Production end year
2001
Fuel
Performance
61kW
DIN HP
Revolutions per minute
Engine
Number of cylinders
2
Valves per cylinder
5
Engine
Throttle grip free play
3.0 - 5.0 Millimetre
Ignition coil primary resistance
(at 20 °C)
(at 20 °C)
3.4 - 4.6 Ohms
Ignition coil secondary resistance
(at 20 °C)
(at 20 °C)
10400 - 15600 Ohms
Valve clearance
Cold engine
Inlet
0.15 - 0.20 Millimetre
Exhaust
0.25 - 0.30 Millimetre
Idle speed
1050 - 1250 Revolutions per minute
Fuel pump pressure
0.07 (bar)
Spark plugs (make and type)
NGK DPR8EA-9
Spark plugs (make and type)
DENSO X24EPR-U9
Spark plug gap
0.8 - 0.9 Millimetre
Number of spark plugs
2
Compression pressure(At 300 rpm)
Normal pressure
12.0 (bar)
Minimum pressure
10.0 (bar)
Maximum allowable pressure difference between cylinders
1.0
Engine
Cap pressure
0.75 - 1.05 (bar)
Thermostat opening temperature
80 - 84 (°C)
Thermostat fully open
95
Electrical system
Battery type
GT12B-4
Battery capacity
10 (Ah)
Battery voltage
12
Front disc brakes
Disc diameter, front
298.0 Millimetre
Disc thickness, front
4.0 Millimetre
Disc thickness, front, minimum
3.5 Millimetre
Brake pad thickness, front
5.5 Millimetre
Brake pad thickness, front, minimum
0.5 Millimetre
Disc run-out, maximum (front)
0.2 Millimetre
Rear disc brakes
Brake pedal height
29.0 Millimetre
Disc diameter, rear
245.0 Millimetre
Disc thickness, rear
5.0 Millimetre
Disc thickness, rear, minimum
4.5 Millimetre
Brake pad thickness, rear
5.5 Millimetre
Brake pad thickness, rear, minimum
0.5 Millimetre
Disc run-out, maximum (rear)
0.15
Wheels and tyres
Tyre size and pressure
Front tyre size
110/80 ZR18
Front tyre pressure
2.3 (bar)
Front wheel rim size
3.0x18
Rear tyre size
150/70 ZR17
Rear tyre pressure
2.8 (bar)
Rear wheel rim size
4.0x17
Engine
Engine sump, including filter
Plug location
(Filler plug)
(Filler plug)
Drain plug location
Oil filter location
Initial filling
4.2 Litre
Refilling
3.6 Litre
Cooling system
Initial filling
2.0 Litre
Refilling
1.7 Litre
Coolant drain plug location
(1 - On the coolant pump; 2 - On the cylinder)
(1 - On the coolant pump; 2 - On the cylinder)
Suspension
Front fork
Left fork leg
0.52 Litre
Right fork leg
0.52 Litre
Front fork
Left fork leg
130 Millimetre
Right fork leg
130 Millimetre
General
Fuel tank
20.0 Litre
Fuel tank, reserve
3.1
Final drive
Final drive chain (make and type)
DAIDO 525HV
Final drive chain free play
40 - 50 Millimetre
Number of final drive chain links
114
Number of final drive front sprocket teeth
16
Number of final drive rear sprocket teeth
43
Clutch system
Clutch plate thickness
2.9 - 3.1 Millimetre
Clutch plate thickness, minimum
2.8 Millimetre
Clutch spring length
50.0 Millimetre
Clutch spring length, minimum
48.0 Millimetre
Clutch lever free play
10 - 15 Millimetre
Engine
Note: Always renew stretch bolts and self-locking nuts
Cylinder head(Threads lightly oiled; tighten the nuts in a criss-cross pattern)
Renew the gasket
Stage 1
(Nuts)
(Nuts)
40 (Nm)
Stage 2
(Bolts)
(Bolts)
10 (Nm)
Valve cover
(Renew the gasket)
(Renew the gasket)
10 (Nm)
Big-end bearing cap
(Threads and contact surface lubricated with molybdenum grease )
(Threads and contact surface lubricated with molybdenum grease )
48 (Nm)
Crankcase
Apply sealant
(Yamaha Bond 1215)
(Yamaha Bond 1215)
Threads and contact surface lightly oiled
(Bolts 7 - 27)
(Bolts 7 - 27)
Threads and contact surface lubricated with molybdenum oil
(Bolts 1 - 6)
(Bolts 1 - 6)
Renew the washers
(Bolts 18, 21, 23 and 25)
(Bolts 18, 21, 23 and 25)
Stage 1
(Bolts 1 - 6)
(Bolts 1 - 6)
40 (Nm)
Stage 2
(Bolts 7 - 10, 13, 15 and 20 - 25)
(Bolts 7 - 10, 13, 15 and 20 - 25)
24 (Nm)
Stage 3
(Bolts 11-13, 15 - 19, 26, 27)
(Bolts 11-13, 15 - 19, 26, 27)
12 (Nm)
Crankcase cover
(Left-hand side)
(Left-hand side)
10 (Nm)
Tighten the bolts in a criss-cross pattern
(Renew the gasket)
(Renew the gasket)
Crankcase cover
(Right-hand side)
(Right-hand side)
10 (Nm)
Tighten the bolts in a criss-cross pattern
(Renew the gasket)
(Renew the gasket)
Two-piece sump (lower section)
(Renew the gasket)
(Renew the gasket)
10 (Nm)
Two-piece sump (upper section)
(Renew the gasket)
(Renew the gasket)
10 (Nm)
Engine oil drain plug
(Renew the gasket)
(Renew the gasket)
35 (Nm)
Spark plugs
18 (Nm)
Oil filter cover
(Renew the O-ring)
(Renew the O-ring)
10 (Nm)
Oil filter drain plug
(Renew the gasket)
(Renew the gasket)
30 (Nm)
Starter motor
10 (Nm)
Renew the O-ring
(Lubricate the O-ring with lithium grease)
(Lubricate the O-ring with lithium grease)
Camshaft bearing caps
(Tighten the bolts in several stages, in a criss-cross pattern)
(Tighten the bolts in several stages, in a criss-cross pattern)
10 (Nm)
Camshaft gearwheel
24 (Nm)
Timing chain tensioner
(Renew the gasket)
(Renew the gasket)
10 (Nm)
Timing cover
5 (Nm)
Flywheel
130 (Nm)
Exhaust manifold
20
Coolant pump housing
(Renew the O-ring)
(Renew the O-ring)
10 (Nm)
Fuel pump
6.5 (Nm)
Thermostat housing
(Renew the O-ring)
(Renew the O-ring)
10 (Nm)
Coolant drain plug
(Renew the gasket)
(Renew the gasket)
10 (Nm)
Oil pump
(Renew the gasket)
(Renew the gasket)
6 (Nm)
Oil pump
(Cover)
(Cover)
10 (Nm)
Renew the gasket
Front disc brakes
Brake master cylinder clamp
(Tighten the upper bolt first; tighten the lower bolt)
(Tighten the upper bolt first; tighten the lower bolt)
9 (Nm)
Front brake caliper
40 (Nm)
Brake hose to caliper
(Renew the washers)
(Renew the washers)
30 (Nm)
Front brake disc
(Tighten the bolts in several stages, in a criss-cross pattern)
(Tighten the bolts in several stages, in a criss-cross pattern)
20 (Nm)
Apply thread-locking compound
Rear disc brakes
Rear brake caliper carrier
40 (Nm)
Brake hose to caliper
14 (Nm)
Rear brake disc
(Apply thread-locking compound)
(Apply thread-locking compound)
20 (Nm)
Clutch system
Clutch
(Renew the locking washer)
(Renew the locking washer)
70 (Nm)
Clutch spring bolts
(Tighten the bolts in several stages, in a criss-cross pattern)
(Tighten the bolts in several stages, in a criss-cross pattern)
8 (Nm)
Final drive
Final drive front sprocket
(Renew the locking washer)
(Renew the locking washer)
70 (Nm)
Final drive rear sprocket
(Tighten the nuts in several stages, in a criss-cross pattern)
(Tighten the nuts in several stages, in a criss-cross pattern)
60 (Nm)
Suspension
Note: Always renew stretch bolts and self-locking nuts
Front wheel axle
(Threads and contact surface lightly greased)
(Threads and contact surface lightly greased)
58 (Nm)
Front wheel axle clamp
19 (Nm)
Rear wheel axle nut
107 (Nm)
Front fork cap
(Renew the O-ring)
(Renew the O-ring)
24
General
Motorcycle weight (wet)
232
General
Headlight
55
Engine oil
API SE SAE 10W-30 From -10 °C to 35 °C
Coolant (De-ionised water with 50% anti-freeze)
Yamalube Coolant
Cooling system
Initial filling
2.0 Litre
Refilling
1.7 Litre
Coolant drain plug location (1 - On the coolant pump; 2 - On the cylinder)
Coolant drain plug (Renew the gasket)
10
Brake fluid
DOT 4
Fork oil
Yamaha Fork Oil 01 SAE 10W
Front fork
Left fork leg
0.52 Litre
Right fork leg
0.52 Litre
Front fork
Left fork leg
130 Millimetre
Right fork leg
130